Steady
synchronized
Decentralized media filling
or synchronized
Individual and combined systems
STEADY – this is the name of the latest generation of individual or combined filling systems with a stationary console from SAT STERLING. These systems are suitable for various applications, for example for decentralized media filling in manufacturing, reworking or prototype construction. SAT-STEADY filling systems can also be used in the intermittent production of motor vehicles or commercial vehicles.
SAT-STEADY filling systems impress with their low space requirement in the direct working area of the vehicle. The possible combination of all common filling processes allows the vehicle to be filled in parallel. In intermittent line operation, SAT-STEADY filling systems allow a traversing unit to be retrofitted. SAT-STEADY filling systems offer the globally recognized process and filling quality of SAT STERLING, regardless of where they are used.
Filling media
- Brake fluid
- Refrigerant (R134a, R1234yf, CO2)
- Coolant
- Windshield washer fluid
- Servo oil
- Oils (ventilated systems e.g. gearbox, differential)
- SCR urea fluid (AdBlue®, Cleandiesel®, Bluemotion®, urea)
- Fuel
- Gases (incl. conditioning)
System types in comparison
MOVABLE
STEADY
Compact
Best features COMPACT
Efficiency
In addition to perfect processes, cost-effectiveness is also a decisive design criterion for SAT STERLING filling systems. Our filling systems have a high proportion of identical parts across all processes. The resulting low parts variance leads to low costs for spare parts storage.
Fast
SAT STERLING filling systems from the Movable product group are optimized for fast-running assembly lines with a production volume > 25 jobs per hour.
Filling process
The filling process runs 100% automatically with SAT Sterling filling systems. The worker starts the process at the touch of a button - we do the rest, reliably and with maximum precision.
5% Handling
95% automatic: SAT STERLING filling systems offer up to 95 automated handling. Remove the adapter, put it on, click it in - done. The rest runs completely automatically.
Individual
SAT STERLING filling systems are individually tailored to the customer's requirements. Our filling technology therefore fits seamlessly into the existing structures of the production facility.
Highest standard
In over 50 years, SAT STERLING has developed proven successful methods and standards in the field of filling technology. If the customer has no direct specifications or ideas, SAT STERLING guarantees the delivery of a proven and functioning overall process by using the SAT standard.
SAT STERLING filling systems of the Movable type can be designed as combi filling systems. Filling modules for different media are combined here in one filling system
SAT STERLING filling systems of the Single type can be designed as single filling systems. The filling system is designed for the filling of one medium.
Turnkey worldwide
Engineering, project management, installation and service all from a single source - SAT STERLING supplies turnkey filling systems worldwide
Reliable & durable
Key features of SAT STERLING filling systems are reliability and durability. Design and component selection are based on over 50 years of experience in filling technology.
Integrated IT
Whether programming standard or production system connection - the control technology of SAT STERLING filling systems is always customized. The design in accordance with customer standards enables SAT STERLING filling systems to be fully integrated into the plant's IT concept.
Drop-free
Regardless of the filling medium or system type - SAT STERLING filling adapters are drip-free.
SINGLE & COMBI
The filling system consists of a basic unit, a stationary console and the filling adapter. The basic unit in turn consists of mechanical cabinets, which contain the filling modules for the respective medium, and the control cabinet. The mechanical enclosures and control cabinet are mounted on a common base frame.
The basic unit can be positioned either on a platform or at some distance from the place of use. One basic unit can supply and control several stationary consoles. With a SAT STEADY COMBI, the entire control technology for all filling modules is integrated in a single control cabinet.
A stationary console consists of the filling module and the proportional control technology, which are each housed in separate, small enclosures. With the STEADY COMBI, the console control technology of the various filling modules is located in a single housing.
The console is installed stationary at the place of use and the adapter for vehicle filling is connected directly to the mobile console either via an adapter connection plate or via quick-release couplings. This means that the adapter and hose set can be replaced quickly at any time.
SAT-STERLING filling adapters are drip-free and can be equipped with a special sensor system for pressure and vacuum measurement. The integrated sensor system enables the process values to be recorded – as close to the vehicle system as possible.
SAT-STERLING-STEADY filling systems are tailored to the individual requirements of our customers. Components are selected according to customer standards or based on the SAT standard that has been successfully tested for decades.
Integration and automation
