Movable US
Basic unit
Process unit
Console/adapter
Moving consoles in flow operation
Individual and combined systems
MOVABLE – the newest generation of SAT STERLING’s single or combined filling systems for continuously moving line production. MOVABLE systems are convincing in their automated filling process which is fully synchronised with the continuously moving production line.
SAT MOVABLE systems are made for continuous and high-speed production lines with a production rate of more than 25 vehicles per hour. The ability to combine all filling processes with each other allows the parallel filling of the vehicle on a line position identical for all processes. SAT MOVABLE filling systems ensure that you benefit from SAT STERLING’s processing and filling quality, even at the shortest cycle times, appreciated the world over.
Filling mediums
- Brake fluid
- Climate gas (R134a, R1234yf, CO2)
- Coolant
- Windshield washer fluid
- Servo oil
- Oils (ventilated systems e.g. gearbox, differential)
- SCR urea fluid (AdBlue®, Cleandiesel®, Bluemotion®, urea)
- Fuel
- Gases (incl. conditioning)
System types in comparison
MOVABLE
STEADY
Compact
Best features MOVABLE
Efficiency
In addition to perfect processes, cost-effectiveness is also a decisive design criterion for SAT STERLING filling systems. Our filling systems have a high proportion of identical parts across all processes. The subsequent variance in small parts leads to low costs for storing spare parts.
Fast
SAT STERLING filling systems from the Movable product group are optimized for fast-running assembly lines with a production volume > 25 jobs per hour.
Filling process
The filling process runs 100% automatically with SAT Sterling filling systems. The worker starts the process at the touch of a button - we do the rest, reliably and with maximum precision.
95% automatic: SAT STERLING filling systems offer up to 95% automated handling. Remove the adapter, put it on, click it in - done. The rest runs completely automatically.
SAT STERLING filling systems are individually tailored to the customer's requirements. Our filling technology therefore fits seamlessly into the existing structures of the production facility.
In over 50 years, SAT STERLING has developed proven successful methods and standards in the field of filling technology. If the customer has no direct specifications or ideas, SAT STERLING guarantees the delivery of a proven and functioning overall process by using the SAT standard.
SAT STERLING filling systems of the Movable type can be designed as combi filling systems. Filling modules for different media are combined here in one filling system
SAT STERLING filling systems of the Single type can be designed as single filling systems. The filling system is designed for the filling of one medium.
Engineering, project management, installation and service all from a single source - SAT STERLING supplies turnkey filling systems worldwide
Key features of SAT STERLING filling systems are reliability and durability. Design and component selection are based on over 50 years of experience in filling technology.
Whether programming standard or production system connection - the control technology of SAT STERLING filling systems is always customized. The design in accordance with customer standards enables SAT STERLING filling systems to be fully integrated into the plant's IT concept.
Regardless of the filling medium or system type - SAT STERLING filling adapters are drip-free.
SINGLE and COMBI
The MOVABLE filling system consists of a base unit, an automatic cable trailing unit, a mobile console and a filling adapter. The base unit, in turn, is made up of mechanical cabinets that contain the filling modules for the respective medium and the electrical cabinet. The mechanical enclosures and control cabinet are mounted on a common base frame.
The base unit can either be positioned on a platform or at some distance from the line. At SAT MOVABLE COMBI systems control technology for all filling modules is integrated in a single cabinet. With a SAT MOVABLE COMBI, the control technology for all filling modules is integrated in a control cabinet.
The mobile console consists of the respective filling module, which is housed in a separate housing, and the proportional control technology.
The mobile console is suspended in a rail system and is moved automatically using the traversing unit – this ensures that filling runs synchronously with the line.
The adapter for vehicle filling is connected directly to the mobile console either via an adapter connection plate or via quick-release couplings. This means that the adapter and hosepack can be replaced quickly at any time.
SAT-STERLING filling adapters are drip-free and can be equipped with special sensors for pressure and vacuum measurement. The integrated sensor system enables the process values to be recorded – as close to the vehicle system as possible.
SAT-MOVABLE filling systems are tailored to the individual requirements of our customers. The component selection is made according to customer standard, or is based on decades of successfully tested SAT standard.
Integration and automation
SAT STERLING filling systems offer the full spectrum of production system connections. These include: system-internal recipe maintenance, registration via hand scanner and printout of results on vehicle accompanying card, central recipe control via a server system with automatic vehicle recognition (via scanner, camera or RFID) and the final storage of the filling results in the existing production system.
Typically, the actual filling process runs fully automatically after pressing the button on the filling adapter – regardless of the connection to the production system.
MOVABLE – Handling system
Depending on the preferences of the customer, SAT MOVABLE SINGLE or COMBI systems can be extended by a so-called handling system available in various designs. This handling system allows the vertical and/or horizontal movement of the adapter tray and HMI for console operation. The vertical movement of the adapter tray allows the console to be installed in an elevated position. Thus, interference of operator, other workers or logistical services are avoided. This avoids obstructing workers or logistics services.
The horizontal process allows the adapters to be optimally positioned for the worker. Perfect filling processes on consistent high level are guaranteed, even in high-speed assembly lines. This guarantees perfect filling processes at a consistently high level, even with fast-running assembly lines.
The handling technology can be supplemented with individual functions, e.g. automatic de-adaptation, and is always individually adapted to the existing conditions. This ensures optimum operability by the operator.
